Порошковая проволока ППс-АН4 (ООО «ТМ.ВЕЛТЕК»). ТУУ 28.7-31749248-008:2004

FCW-AS4

TUU 28.7-31749248-008-2004

EN ISO 17632-A: T 42 3 R C2

Welding process: G – in shielding gas	Wire diameter, mm	Recommended shielding gases and fluxes
G	1,2-2,4	С1 (100% СО₂)

General characteristics

Предназначена для механизированной сварки, наплавки и заварки дефектов литья металлоконструкций из малоуглеродистых сталей по ГОСТ 380, низколегированных конструкционных сталей (15ГС, 09Г2С и др.) по ГОСТ 19281, заварка дефектов литья сталей 15Л-35Л, 20ГЛ, 20ГСЛ, 20Г1ФЛ, 30ГСЛ, 35ГЛ и им подобных по ГОСТ 977.

Application

Строительные металлоконструкции, технологические емкости, узлы сельхозмашин, ремонтная сварка и наплавка горнорудного оборудования, узлов вагонов и др.

Weld Positions

Ø 1,2-1,8 мм:

Ø 2,0-2,2 мм:

Ø 2,4-2,6 мм:

Welding technology

Сварка в нижнем положении выполняется при расположении проволоки перпендикулярно к шву или «углом назад», оттесняя шлак в хвостовую часть ванны. Сварку следует заканчивать плавным обрывом дуги. Сварка выполняется на постоянном токе обратной полярности: DC (+).

Welding and technological properties

The formation of the weld bead	satisfactory
Separation of the slag crust	good
Stability of arc burning	good
Sectional shape and appearance of the seam	satisfactory
Resistance to cracking and pore formation	high
Wind Resistance	high
Deposition rate, kg/h	1,5–8,0
Wire consumption per 1 kg of deposited metal, kg	1,1–1,25

Deposit composition (Weld metal), %

C	Si	Mn	S	P
0.06	0.25	1.1	≤0.03	≤0.03

Welding Alloys Analog

Brand of the wire	Distance, %	virobnik	C	Mn	Si	Mo
ROBOFIL R 71+ (52)	0.19	Welding Alloys	0.04	1.2	0.4
ROBOFIL KX71T1+ (53)	0.32	Welding Alloys	0.05	1.3	0.5
ROBOFIL B 71 (56)	0.34	Welding Alloys	0.06	1.4	0.4
ROBOFIL M 71 (55)	0.39	Welding Alloys	0.07	1.4	0.5
ROBOFIL M Mo (70)	0.53	Welding Alloys	0.06	1.2	0.4	0.5

Typical mechanical properties of the weld metal

Ultimate tensile strength, MPa	Yield Strength, MPa	Elongation (l = 5×d), %	Impact strength, KCV, J/cm² at T °C
minimum			+20°	0°	-30°
510	420	22	≥110	≥90	≥60

Modes of the welding process

Wire diameter, mm	Welding process:	Current, A	Voltage, V	Surfacing rate, m/h	Wire overhang, mm mm	Gas consumption l/min
1,2	G	150 – 300	20 – 30	8 - 13	15 - 20	6 - 12
1,6	G	180 – 350	22 – 31	10 - 15	15 - 25	8 - 14
2,0	G	200 - 400	24 – 32	12 - 18	15 - 25	8 - 16
2,4	G	240 - 450	25 – 33	15 - 20	20 - 35	10 - 18

Delivery type (More)

Диаметр, мм	Cardboard barrel			Molded skeins of frameless type		Frame drum (B)	Coil (S), (BS)
	Cardboard barrel			Hank in the corrugation box	Metallic barrel	Frame drum (B)	Coil (S), (BS)
	To 100 kg	To 150 kg	To 300 kg	To 30 kg	To 70 kg	To 25 kg	To 15 kg
1.2	X	X	X	X	X	X	X
1.6	X	X	X	X	X	X	X
1.8	X	X	X	X	X	X	X
2.0	X	X	X	X	X	X	X
2.4	X	X	X	X	X	X	X

Articles and website pages that mention this wire

Production of flux-cored wires in «TM.VELTEK» company
The close cooperation with leading research centers, including those in the field of welding and a high professionalism of engineering and technical staff and workers allowed mastering a stable classical technology of production of welding and surfacing flux-cored wires and wires for electric arc spraying to perfection. Over the period of work of the company the complex of measures on repair and modernization of basic equipment, in particular, the production lines for fluxcored wires and the charge division, was realized. The modern types of products delivery were mastered. The technologies of manufacturing flux-cored wires of diameters from 1.0 to 6.0 mm were updated.